The VCL energy-saving tuyere assembly for blast furnaces is an advanced upgrade to traditional tuyere stock systems. It is designed to reduce energy consumption, enhance furnace efficiency, and promote more sustainable and cost-effective operations. The primary goal of this energy-efficient assembly is to minimize heat loss, optimize combustion, and lower both operational costs and environmental impact. Additionally, it improves safety by reducing surface temperatures and extends the operational lifespan of the tuyere stocks by minimizing thermal stress on the lining.
In modern steelmaking, where energy efficiency and environmental sustainability are increasingly critical, adopting the patented energy-saving Tuyere Stocks is a vital step toward greener and more efficient production.
DESIGN FEATURES OF TUYERE STOCKS
Increased process heat retention with improved thermal insulation system (thermo blocker)
Pressure rating up to 6.0 bar
Service temperatures up to 1550 °C
Nominal sizes up to 600 mm
DESIGN ADVANTAGES
Improved insulation and reduced thermal stresses improve both reliability & extend the total life cycle
Reduced operating costs due to decreased heat losses
Lower surface temperature increases operating & maintenance personnel safety
STANDARD DESIGN
ENERGY SAVING DESIGN
Thickness of Refractory Lining
Thickness of Refractory Lining
Individual cost saving calculation can be done upon request.
* Savings depending on size of BF, coke price and CO2 emission cost.